Carmen Copper Corporation’s ore beneficiation plant produced a total ore milled of 16,256 million DMT as it ended the year 2018 with an average mill head grade of 0.278% Cu. The plant’s average daily milling throughput increased by 14%, from 39,004 tonnes per day in 2017 to 44,536 tonnes per day in 2018.
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Copper Flotation Process Summary. Flotation of Copper Ores. Although basic porphyry copper flotation and metallurgy has remained virtually the same for many years, the processing equipment as well as design of the mills has continually been improved to increase production while reducing operating and maintenance costs.
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In most cases, the thin-layer process was used where crushed ores (80% −0.5 in) were stacked in heaps of 3–8 m height after agglomeration and sprayed at flow rates of 6–40 L·hour −1 ·m −2 with 15–90 days duration for copper oxides and 10–18 months for sulfides. Of note, 80%–85% copper extraction was commonly achieved.
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In most cases, the thin-layer process was used where crushed ores (80% −0.5 in) were stacked in heaps of 3–8 m height after agglomeration and sprayed at flow rates of 6–40 L·hour −1 ·m −2 with 15–90 days duration for copper oxides and 10–18 months for sulfides. Of note, 80%–85% copper extraction was commonly achieved.
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